Plastic injection mold, Die casting die, Trim die, Fixture, components machining, and injection moulding parts.

Designing Progress, Delivering Quality Reliable solutions for modern manufacturing We enhance modern manufacturing with smart, scalable solutions backed by over 36 years of expertise. Shaping Tomorrow With Precision Smart Solutions for a Better Tomorrow We are committed to advancing manufacturing through smart, precise, and scalable mold solutions, backed by over 39 years of industry expertise
Why Choose Us

Our Robust Aluminum Die Casting Capabilities

Sand Casting Services
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Aluminum Die Casting Services

From Prototyping to Manufacturing

PqMold is your trusted one-stop custom manufacturing solution, from prototype design to manufacturing, through huge manufacturing resources, suitable technology, streamlined process, expert guidance, and perfect quality inspection process to turn your ideas into reality.

CNC Routing Services
From PqMold, get fast and reliable manufacturing solutions with online quoting and free design analysis completed within hours. Our experienced engineering team reviews your design to optimize manufacturability, quality, and cost—so your CNC machined prototypes and production parts are delivered in just days, not weeks.
CNC Grinding Services
With advanced production equipment and an experienced team of engineers, we can manufacture products with complex geometric shapes and high-precision requirements under strict tolerance control and comprehensive quality inspection processes. From material selection to final inspection and reliable product quality.
Zinc Die Casting Services
PqMold meets mass production needs through strict tolerance control, comprehensive quality inspection, and a complete supply chain, delivering cost-effective, high-precision parts quickly and reliably. With scalable manufacturing capabilities and consistent performance from pilot runs to full-scale production.
Aluminum Die Casting Services

Why Choose Us for Custom Aluminum Die Casting Services

PqMold prioritizes our customers and uses cutting-edge technology and skilled experts to provide precise, efficient, cost-effective, flawless aluminum die casting services that can help propel your business beyond success.

In addition to the die-casting process, we also provide part design, surface finishing, and other manufacturing processes, improve the assembly process, and strict quality inspection processes to ensure that you receive high-precision, stable-performance aluminum die-casting parts.
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The hot chamber zinc alloy die-casting process is a low-cost manufacturing method that can produce high-precision zinc alloy die-casting parts with complex geometries at a cheaper cost than other methods such as CNC machining or sheet metal stamping.
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We are committed to providing excellent bespoke aluminum die casting parts that meet or exceed client requirements. We have established a strict quality control method to ensure that each casting is thoroughly scrutinized for faults.
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No matter where you are, you can get our 24/7 engineering support all year around. Our experienced engineer can provide you with the most appropriate solution for your part design, material selection, surface finishing options, and even lead time.
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Aluminum Die Casting Services

Work with Us in 4 Simple Steps Only

With many years of manufacturing experience, PqMold offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.

01
Upload Your Design

Just simply upload your CAD files and submit RFQs with clear information online.

02
Receive Design Analysis

We'll send you design for manufacturability analysis and transparent pricing.

03
Start Manufacturing

Our experts will produce your parts with the required technologies and materials.

04
Receive Your Parts

Your parts will be delivered to your door directly with stringent deadlines.

Aluminum Die Casting Services

Aluminum Die Casting Tolerances and Standards

PqMold specialises in aluminum die casting and custom aluminum die casting with a wide range of sizes and surface finishes. Contact us and give us your drawings for a one-stop aluminum casting service.

StandardCapabilities
Casting Size (mm)10-1000
Maximum Casting Weight (kg)10
Minimum Wall Thickness (mm)0.5
Tolerance (mm)0.02
Surface FinishRa1.6
ToleranceCT4-CT7
MOQNO MOQ
Additional ServicesCNC machining, Powder coating, Anodizing, Assembly, Packaging, etc.
Aluminum Die Casting Services

Materials for Custom Aluminum Die Casting

The qualities of cast aluminum alloys vary depending on the alloy composition and manufacturing factors. Some general features of common cast aluminum alloys are as follows:

360 360.0A360 A360.0380 380.0A380 A380.0383 383.0
Density2.63 g/cm32.63 g/cm32.74 g/cm32.71 g/cm32.74 g/cm3
Melting Range557-596.C557-596.C540-595.C540-595.C516-582.C
Electrical Conductivity30 %IACS29 %IACS27 %IACS23 %IACS23 %IACS
Thermal Conductivity113 W/(m’ K)113 W/(m’ K)96.2 W/(m’ K)96.2 W/(m’ K)96.2 W/(m’ K)
Ultimate Tensile Strenghth300 MPa320 MRa320 MRa320 MRa310 MRa
Yield Strength170 MPa170 MPa170 MPa170 MPa170 MPa
Hardness75 BHN75 BHN75 BHN75 BHN75 BHN
Fatigue Strength140 MPa140 MPa140 MPa140 MPa140 MPa
Shear Strength190 MPa190 MPa190 MPa190 MPa190 MPa
Elongation2.5%2.5%2.5%2.5%2.5%
Aluminum Die Casting Services

Surface Finishes for Aluminum Die Casting

PqMold offers customizable surface finishes that elevate your product’s appearance, resistance, and quality beyond expectations. Our finishes cover tool marks and enhance hardness, roughness, and corrosion resistance. Explore our options for flawless results.

Custom Aluminum Die Casting Parts Display

Take a look at our comprehensive parts gallery featuring aluminum die casting made for our valuable customers

Aluminum Die Casting Services

Cold Chamber Aluminum Die Casting Process Workflow

As a premier die casting manufacturer, offers the cold chamber aluminum die casting technique, which is a manufacturing process that employs an aluminum cast alloy to make high-quality, high-precision aluminum parts. The following is an overview of the cold chamber aluminum die casting process:

01

Casting Mold Design

The casting mold, which comprises the mold or dies that will be used to cast the aluminum item, is designed as the first stage in the cold chamber aluminum die casting process.
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Molten Aluminum Preparation

The next step is to prepare the molten aluminum. This involves melting the aluminum in a furnace at a temperature of around 700-750°C.
03

Injection

When the molten aluminum is ready, it is pumped into a separate injection cylinder, sometimes known as a cold chamber, and driven into the steel mold or die. Pressure and temperature are carefully managed to ensure that the aluminum completely fills the mold and hardens promptly.
04

Ejection

When the aluminum has solidified, the mold is opened and the part is ejected.
05

Finishing

Finishing the item is the final step in the cold chamber aluminum die casting process. Trimming superfluous material, eliminating surface flaws, and adding any necessary coatings or finishes are all examples of this.
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Quality Inspection and Delivery

As a renowned aluminum mold casting factory, PqMold inspects every aluminum die casting thoroughly. We employ the PDCA approach to continuously enhance the casting production process and ensure that every aluminum mold casting part received by clients is of exceptional quality.

Aluminum Die Casting FAQs

Find answers to common questions about aluminum die casting, including alloy options, tooling requirements, strength-to-weight advantages, surface finishes, and production tolerances. Learn how PQMold ensures precision, durability, and efficient mass production for high-performance aluminum components.

01. What is aluminium die cast?

Aluminum die casting is a manufacturing method that uses reusable die casting moulds, known as dies, to make geometrically complicated metal parts. A furnace, metal, die casting machine, and die are all used in the die casting process.

Both aluminum casting and die casting have their advantages and are suitable for different applications based on factors such as complexity, production volume, dimensional accuracy, and surface finish requirements. Choosing the appropriate process depends on the specific needs and constraints of the manufacturing project.

Aluminium alloys are used in the majority of die castings produced around the world. The die cast aluminium alloy system is made up of six key elements: silicon, copper, magnesium, iron, manganese, and zinc. Each constituent has an independent and interactive effect on the alloy.

Die casting aluminum offers several key benefits. Firstly, it enables the production of intricate and complex shapes with high precision and tight tolerances. The process ensures excellent dimensional accuracy and surface finish, eliminating the need for extensive post-processing. Die cast aluminum parts are lightweight yet durable, offering a high strength-to-weight ratio. This makes them ideal for applications where weight reduction is crucial, such as in the automotive and aerospace industries. Additionally, die casting is highly efficient for high-volume production, resulting in faster cycle times and cost-effective manufacturing. The versatility, efficiency, and superior mechanical properties of die cast aluminum make it a preferred choice for a wide range of industrial applications.

Die casting.Die casting is the most widely used aluminium casting method for producing aluminium parts. There are two techniques available: low-pressure die casting and high-pressure die casting, with the latter being more appropriate for the material.

Aluminium is noted for its light weight, and cast aluminium is lighter than wrought iron but heavier than tubular frame aluminium.

Aluminium alloy 6061 gravity die castings are used to create intricate shapes that would be too expensive to produce using other technologies. Different casting methods provide the most cost-effective pricing based on quantity, size, material, and other criteria.

Cast iron and aluminum alloy are two distinct materials used in various industries. Cast iron is known for its high strength and excellent heat retention properties, making it suitable for applications such as engine blocks and industrial machinery. It is also more brittle and prone to cracking compared to aluminum alloy. On the other hand, aluminum alloy offers a lightweight alternative with good corrosion resistance and superior thermal conductivity. It is commonly used in automotive components, aerospace structures, and consumer electronics. Aluminum alloy is easier to cast, has better machinability, and provides a higher strength-to-weight ratio compared to cast iron.
Contact

Have a Project in Mind? Contact With Us

If you have a project in mind, our team is ready to guide you from concept to completion with expert support and reliable engineering solutions. Reach out to us and let’s build it together.

ISTANBUL

İKİTELLİ OSB MAH. DEMİRCİLER SİTESİ

Phone Number

+905344109316

Email Address

Interested in working with us?
info@pqmold.com

Opening Hour

Mon-Fri: 08:00 - 17:00 Sat-Sun: Closed

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