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Metal Injection Molding (MIM) and Powder Compression Molding (PCM) are both innovative manufacturing processes used to produce metal parts. Metal injection molding (MIM) is a metalworking process in which finely powdered metal is mixed with binder material to create a feedstock. The feedstock is then solidified and shaped to produce the final product. Powder Compression Molding (PCM) is a process where products, generally in the shape of small compacts, are produced by applying external pressure onto the powder contained in a die.
PqMold is your trusted one-stop custom manufacturing solution, from prototype design to manufacturing, through huge manufacturing resources, suitable technology, streamlined process, expert guidance, and perfect quality inspection process to turn your ideas into reality.
Metal Injection molding is an excellent choice for the mass production of metal parts. Every year, so many high-tech companies worldwide choose PqMold for metal injection molding parts manufacturing. What makes so many customers choose us?
With many years of manufacturing experience, PqMold offers the best solutions for all rapid prototyping and low-volume manufacturing needs. We streamline the innovation cycle into four simple but effective steps.CNC Machining Services
Just simply upload your CAD files and submit RFQs with clear information online.
We'll send you design for manufacturability analysis and transparent pricing.
Our experts will produce your parts with the required technologies and materials.
Your parts will be delivered to your door directly with stringent deadlines.
As a leader in the metal injection molding fields, PqMold offers precise, premium MIM parts and components. PqMold provides full-service MIM capabilities, from design to high-volume production, and has over ten years of experience.
| Standard | Description |
| Max custom part size | 200x200x80 mm 7.8×7.8×3.1 in. |
| Min custom part size | 1x2x2 mm 0.04×0.08×0.08 in. |
| Min wall thickness | 0.4 mm 0.012 in. |
| Max wall thickness | 6 mm 0.2 in. |
| Min net weight | 0.1g |
| Cost effective Max weight | ≤50 g |
| Max net weight | 250g |
| Precision desian reference | 0.2 % part size |
| Min tolerance | +0.02 mm (without post-processing) |
| Cost effective MOO | 1000 pcs |
| Max effciency | 30K pcs per day |
These are common molded materials offered by our metal injection molding services. After knowing the basics of materials such as common grades, brands, advantages, and disadvantages, choose the appropriate injection molding material according to your application requirements.
MIM 304 is another austenitic grade stainless steel, it has high-temperature resistance, oxidation resistance, and corrosion resistance.
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
MIM-8620 is a remarkable low alloy steel renowned for its outstanding properties and versatile applications in metal injection molding (MIM).
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
Haynes 188 powder is a cobalt-based alloy known for its excellent high-temperature strength and corrosion resistance.
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
Inconel 738 is a nickel-based superalloy known for its exceptional combination of high-temperature strength, thermal stability, and resistance to corrosion and oxidation.
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
MIM 304 is another austenitic grade stainless steel, it has high-temperature resistance, oxidation resistance, and corrosion resistance.
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
MIM-8620 is a remarkable low alloy steel renowned for its outstanding properties and versatile applications in metal injection molding (MIM).
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
Haynes 188 powder is a cobalt-based alloy known for its excellent high-temperature strength and corrosion resistance.
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
Inconel 738 is a nickel-based superalloy known for its exceptional combination of high-temperature strength, thermal stability, and resistance to corrosion and oxidation.
Price: $
Lead Time: At leat 2 weeks
Tolerances: ±0. 01mm
To give the custom metal injection molding components both a practical function and an attractive appearance, we typically use various surface treatments.
Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.
Sand blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.
Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.
Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.
Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.
Anodizing improves corrosion resistance, enhancing wear resistance and hardness, and protecting the metal surface. Widely used in mechanical parts, aircraft, and automobile parts, precision instruments, etc.
Sand blasting results in parts with a smooth surface with a matte texture. Used mainly for visual applications and can be followed by other surface treatments.
Powder coating is a type of coating that is applied as a free-flowing, dry powder. Unlike conventional liquid paint which is delivered via an evaporating solvent, powder coating is typically applied electrostatically and then cured under heat or with ultraviolet light.
Electroplating can be functional, decorative or corrosion-related. Many industries use the process, including the automotive sector, in which chrome-plating of steel automobile parts is common.
Polishing is the process of creating a smooth and shiny surface, either through physical rubbing of the part or by chemical interference. The process produces a surface with significant specular reflection, but in some materials is able to reduce diffuse reflection.
Brushing is a surface treatment process in which abrasive belts are used to draw traces on the surface of a material, usually for aesthetic purposes.
Our state-of-the-art technology and experienced team ensure that every part is manufactured with precision and quality. Check out our precision custom metal injection molding parts, which we offer to our esteemed clients.
At PqMold, we provide professional injection molding services tailored to meet the needs of various industries. This FAQ section answers the most common questions about our injection molding services, including material selection, mold design, production lead times, costs, and quality control processes. Whether you are looking for high-volume production or custom plastic parts, PqMold’s injection molding services ensure precision, efficiency, and consistent quality for every project.
Injection molding can use almost any type of plastic, and they can also be combined. This unrivaled versatility is what makes injection molding so popular and used in some of the most demanding industries in the world. You can view the selection of materials available and complete our injection molding services on this page.
The plastic pellets are melted and then inserted in liquid form into the mold tool, where it cools and takes the required shape. The process allows for high precision and tight tolerances because it can be replicated exactly each time.
Injection molding is one of the most affordable ways to manufacture large quantities of parts, especially for bigger production runs. Even though designing and creating the mold can take time, the process then becomes very affordable and efficient.
The first step in our injection molding service is to design the injection mold tool. How long this takes will depend on the complexity of your project. The usual timeline can be as short as a week and as long as a couple of months.
Our mold-making process consists of 6 steps:
Step 1: Engineers analyze the drawings: Free detailed production DFM reports for further feasibility analysis.
Step 2: Production Arrangement: Determine all requirements and arrange the production.
Step3: is mold production: put the mold into production, and provide the Tooling Schedule form of the whole cycle for customers to check the process at any time.
Step 4: Free sample test: put the mold into production, and provide the Tooling Schedule form of the whole cycle for customers to check the process at any time.
Step 5: Mass production: After the customer confirms that the sample is qualified, the follow-up production will be officially carried out.
Step 6: Save the modeThe product will be shipped after the production is completed and the quality inspection is pas—cleaner and store molds for the next round of part production.
Tolerances are very important and if not properly specified and controlled, assemblies will fail. PqMold uses the ISO 2068-c standard for injection molding tolerances unless tighter tolerances are required.
After placing an order, it takes about 35 days for mold design and production, and 3-10 days for molded parts production.
PqMold can accommodate prototyping and production of large machined parts, plastic or metal. The maximum size of our single piece is 2000mm, and the single-piece proofing can reach hundreds of thousands of batch processing and production.
If you have a project in mind, our team is ready to guide you from concept to completion with expert support and reliable engineering solutions. Reach out to us and let’s build it together.
İKİTELLİ OSB MAH. DEMİRCİLER SİTESİ
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